In the realm of construction and flooring, one of the most popular choices for durable, attractive floors is the flake system. This innovative flooring solution combines functionality with aesthetic appeal, making it suitable for a wide range of residential, commercial, and industrial applications. This article explores what flake systems are, their components, installation process, benefits, and considerations when choosing this type of flooring.
What is a Flake System?
A flake system, also known as a flake floor or flake epoxy floor, is a type of decorative flooring where colored flakes or chips are embedded into a resinous base. These flakes are typically made from acrylic, vinyl, or other materials and come in various sizes and colors, allowing for customization to achieve different aesthetic effects. The flakes are scattered onto a wet epoxy or polyurethane base coat, which is then sealed with multiple layers of clear resin topcoats to provide durability and a glossy finish.
Components of a Flake System
- Base Coat: The foundation of a flake system is a strong epoxy or polyurethane base coat. This layer adheres to the substrate (concrete or another flooring material) and provides a smooth surface for the flakes to be applied.
- Flakes or Chips: These are the decorative elements of the flake system. Available in various colors, sizes, and shapes, flakes are broadcast over the base coat to create a customized look. Popular choices include natural stone patterns, solid colors, or blends that mimic terrazzo.
- Top Coat: To protect the flakes and provide a durable finish, multiple layers of clear resin topcoats are applied. These topcoats enhance the floor’s resistance to abrasion, chemicals, UV rays, and stains, while also giving it a glossy appearance.
Installation Process of Flake Systems
Installing a flake system requires precision and expertise to achieve a flawless finish. Here’s a simplified overview of the typical installation process:
- Surface Preparation: The existing floor surface must be cleaned thoroughly and any imperfections repaired. This often involves diamond grinding or shot blasting to create a profile that promotes adhesion.
- Base Coat Application: A primer or base coat of epoxy or polyurethane is applied to the prepared substrate. This coat acts as a bonding agent for the flakes and subsequent layers.
- Flake Broadcast: While the base coat is still wet, flakes are broadcast evenly across the entire floor area. The amount and distribution of flakes can be customized to achieve the desired aesthetic.
- Clear Topcoat Application: Once the flakes have been applied and the base coat has cured sufficiently, multiple layers of clear resin topcoats are applied. Each layer is allowed to cure before the next is added, ensuring a strong, smooth finish.
- Curing and Final Inspection: After the final topcoat is applied, the floor is allowed to cure completely. A final inspection ensures that the surface is even, glossy, and free from defects.
Benefits of Flake Systems
- Durability: Flake systems are highly durable and resistant to impacts, abrasion, chemicals, and UV exposure.
- Aesthetic Customization: With a wide range of colors and sizes available, flake systems offer virtually limitless design possibilities.
- Low Maintenance: The smooth, seamless surface is easy to clean and maintain, requiring only periodic sweeping and occasional mopping.
- Safety: Some flake systems can be customized with non-slip additives, enhancing safety in wet or high-traffic areas.
Considerations When Choosing a Flake System
- Traffic and Use: Consider the level of traffic and the specific use of the area where the flake system will be installed. Heavy-duty environments may require thicker topcoats or additional layers for increased durability.
- Design Preferences: Flake size, color combinations, and pattern density can significantly impact the final appearance of the floor. Work closely with a supplier or installer to create the desired aesthetic.
- Installation Expertise: Proper installation is crucial for the longevity and performance of a flake system. Choose experienced contractors or installers who specialize in resinous flooring systems.
Conclusion
Flake systems are a versatile and durable flooring solution suitable for a wide range of applications, from residential garages to commercial kitchens and industrial facilities. By understanding the components, installation process, benefits, and considerations of flake systems, property owners can make informed decisions about whether this flooring option meets their needs for functionality, aesthetics, and long-term durability. Whether for a new construction project or a renovation, flake systems offer a blend of style and substance that continues to make them a popular choice in the flooring industry.
